Kaolin mats. Mineral wool insulation. Fire resistant materials

Company "Ceramomix" supplies thermal insulation materials for the manufacture of new and repair of old electric furnaces.

In order to order thermal insulation materials for the manufacture of new and repair of old electric furnaces and to clarify prices, contact our managers. You will find their phone numbers in the section Contacts.

Thermal insulation boards

Thermal insulation fireproof boards- durable and technologically advanced insulating material. The slabs are cut with a hacksaw, easily cut, the required shapes are cut out, glued with inorganic glue or secured with metal fasteners.

Fireproof thermal insulation boards chemically resistant to alkalis and acids, except strong alkalis, phosphoric and hydrofluoric acids, resistant to temperature in oxidizing and neutral atmospheres. In a restorative environment thermal insulation properties slabs are falling.

Our company provides a service for the selection of thermal insulation materials according to individual requirements. We do thermal calculations and give recommendations on the use of this or that material. By fastening thermal insulation boards Our company is ready to recommend various fastening and adhesive options.

Thermal insulation blankets and mats

Exceptional warm specifications in combination with high mechanical strength, flexibility, and elasticity, they make it an indispensable material in industries related to high temperatures, heat treatment, thermal insulation, as well as in the production of furnaces and boilers various types. Thermal insulation blankets They are a ready-to-use high-tech product.

Additional characteristics are:

• excellent thermal stability and thermal shock resistance;
• excellent chemical stability;
• high tensile strength;
• low thermal conductivity;
• possibility of storage at low temperatures;
• high ability thermal reflection;
• excellent corrosion resistance;
• excellent thermal strength;
• manufacturability and ease of installation.

Ceramic blankets supplied in rolls with thicknesses from 10 to 50 mm. The width and length of the rolls may vary. According to requirements Customer is selected best option according to size and temperature of use. For fastening these materials in furnaces and other objects, our company is ready to recommend various fasteners.

Based ceramic fiber blankets are being manufactured modular blocks. Our company supplies these blocks at all the above temperatures. Modular blocks supplied with fasteners for mounting blocks on the surface of thermal units.

In order to clarify prices and place an order, you must contact our managers. You will find their phone numbers in the section Contacts.

The table shows brief characteristics ceramic fiber blankets:

Mullite silica wool is an effective thermal insulation material that is used as a thermal insulation and thermal compensation material, as well as for the manufacture of boards, paper, various molded products, etc. It is made from aluminum and silicon oxides followed by the formation of fibers using the blowing method. It has the shape of a canvas rolled into a roll. To increase the application temperature, chromium oxides can be introduced. The fibers are resistant to oxidative and neutral environments. In a reducing environment, the thermal insulation properties are reduced. Kaolin wool is not wetted by liquid metals. When the temperature rises to 750-800°C, the material practically does not change and does not lose its properties.

Find out prices, buy kaolin wool and you can consult by phone +7 (499) 707–75–01.

Application

• used for making boards, paper, vacuum-formed products, brake pads, in the production of sealing inserts by vacuum forming, used in protective tubes and immersion cups in converter steel production, in the production of crushed fiber used for thermal insulation fills and other products;
• for insulation of vaults and walls of various types of furnaces;
• for filling temperature and expansion joints ovens, gas burners and kiln trolleys.

Advantages

• low thermal conductivity and insignificant heat accumulation with a low mass of fibrous material;
• resistance to melts of non-ferrous metals;
• the fiber is not wetted by liquid aluminum, zinc, magnesium and their alloys;
• resistance to thermal shock;

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Mullite-siliceous rolled material (cotton wool) grade MKRR-130

Mullite-siliceous felt MKRV-200

Delivery:

The minimum volume of shipped products is 1 roll.

Please note that the weight of each roll is different (from 11 to 16 kg).

Pickup of products is carried out ONLY from our warehouse located at the address: Moscow region, Chekhov urban district, village. Novy Byt, st. NATI, 13 (the directions can be printed in the “Contacts” section). Please note that shipment from the Moscow office is NOT carried out.

Products can be shipped as follows: transport companies:

• TC "Business Lines";
• TC "PEK"

At the same time, we draw your attention to the following nuances when shipping products by transport companies: cargo is sent by a transport company only if this was specified in your application when ordering products. In this case, it is necessary to indicate to the terminal or to the address to be delivered, the destination city, the contact person and his contacts. The cargo is picked up by the transport company the next day after receiving payment on the invoice from the address of our warehouse at the appropriate prices of the transport company;

It is possible to send products by any other transport companies, but with this option you order delivery yourself.

Payment:

We work ONLY with legal entities. The basis for payment is the issued invoice.

Among thermal insulation materials, it occupies a well-deserved place. mineral wool, which is widely used in both mass and private construction. One of the insulation materials produced using mineral materials, is kaolin wool.

It is not as popular among builders as others mineral insulation. This is explained simply: in ordinary house construction, materials that can resist temperatures above 1000 degrees are simply not required. Such materials are used mainly in industries that use high-temperature processes.

Production and quality characteristics

For the production of insulation the following are used:

• technical alumina containing 99% aluminum oxide;
• pure quartz sand;
• binder (it is used as following materials: fire clay, liquid glass, organosilicon binders, aluminous cement).

Ore-smelting furnaces are used to produce molten sand and alumina. The process occurs at a temperature of about 1750 degrees. Using an injection nozzle and steam supplied under a pressure of 0.7 - 0.8 MPa, the melt is inflated to form the final product. The density of the insulation can be from 80 to 130 kg/cubic meter. m.

Kaolin insulation is available in various types:

• lump wool;
• rolls;
• slabs;
• shells;
• segments.

Kaolin insulation is often called mullite-silica fiber, which is reflected in the labeling of products made from it. Regular fiber is designated as MCRP, and fiber with the addition of chromium is designated as MCRP.

The addition of chromium creates a material with even greater temperature resistance.

Physico-chemical characteristics of fibers

Product

Characteristic
MCRR-130
MKRH-150

Maximum application temperature, degrees.
1150
1300

Density, kg/cub.m
130
150

Thermal conductivity at a temperature of 600 degrees, VT/mK
0,15
0,15

Mass fraction of Al2O3, %
51
48

Mass fraction of Cr2O3, %
-
2 - 4

Change in mass during ignition, %
0,6
0,6

Advantages of kaolin wool and its areas of application

Based on the given characteristics, it is clear that kaolin insulation is a heat-insulating material high efficiency, which is also used for temperature compensation purposes.

The main properties of mullite-silica fiber are as follows:

• low density, which means low weight, allows the use of cotton wool in the most different conditions, including at altitude;
• low thermal conductivity allows the use this material wherever it is necessary to ensure reliable thermal insulation of equipment or structures;
• high temperature resistance;
• low heat capacity;
• high chemical resistance - the material is practically inert to water, acids, oils, alkalis and water vapor;

• resistance to thermal shock;
• elasticity - guarantees the tightest possible fit of the material to the insulated surfaces;
• resistance to deformation and vibration allows the use of insulation where other materials may be subject to destruction or lose their properties;
• excellent sound insulation;
• fairly high electrical insulating properties, which hardly change when the temperature rises to 800 degrees.

All these properties of kaolin insulation allow it to be used for the following purposes:

• sealing windows, doors, dampers;
• refractory lining and its repair;
• insulation of gas ducts, heat generators, chimneys;
• creation of fire-retardant coatings;
• filling cavities of refractory masonry;
• construction of buildings, ships, boiler houses;
• insulation of tanks in which liquefied gases are stored;
• as stuffing thermal insulation layers kiln trolleys;
• gas filtration high temperature in an aggressive environment;
• in catalysis and reforming furnaces;
• thermal insulation of gas turbines;
• as insulation cable channels located in combustible walls and partitions of buildings.

As you can see, in certain areas the popularity of this insulation is very wide.
Not long ago, zirconium and yttrium oxide began to be used as raw materials for the production of cotton wool, which made it possible to obtain a material that can withstand operating temperature up to 2700 degrees. These are prototypes for now, but the potential for their use is very great.

Kaolin wool with a density of 128 kg/m3 and 96 kg/m3 is special cotton wool made from kaolin. Used in various industries as a thermal insulation material. Kaolin wool is produced on the basis of alumina and quartz sand. Kaolin wool is resistant to fire, it can withstand temperatures from 1100 to 1250 o C, water and steam, temperature changes, chemical exposure or exposure to liquid metals. Chemical composition:

Al2O3, within 42-46%

SiO2, within 54-58%

Rolled cotton wool in a box has the following technical data:

Kaolin wool grades MKRR-130, MKRV-200

Fireproof heat-insulating fiberglass mullite-siliceous materials are intended for thermal insulation of roofs and walls of various types of furnaces, filling expansion and expansion joints of furnaces, gas burners and furnace trolleys, thermal insulation of heating furnaces, steel-pouring ladles, heating well covers and other objects with an application temperature not exceeding 1150 0C .

Chemical composition:

Mass fraction of Al2O3 not less than 50-51%

Rolled cotton wool in film has the following technical data:

LLC "TD PromStroyKomplekt" supplies kaolin wool MCRR to Moscow, Izhevsk, Nizhny Novgorod, Yekaterinburg and other regions of the country. To calculate the price of a batch of this material with delivery, leave an online request or contact our employees by phone numbers listed in the “Contacts” section.

Production of wool MCRR

The raw materials for the production of kaolin wool are oxides of chromium, silicon and aluminum. Their connection is carried out in special furnaces. The mass obtained during melting and blowing is converted into light, thin and plastic fiber, from which mats and products of other shapes are then made. According to their own operational characteristics the resulting product must meet the requirements of GOST 23619-79.

Cost calculation

Our managers will answer you within 2 minutes and help you buy this material profitably

Basic properties and characteristics of fire-resistant kaolin wool

Domestic manufacturers produce the following varieties material:

• MCRR-130;
• MKRV-200;
• MCRRH-150.

They are characterized by the following physical and chemical parameters (according to GOST 23619-79):

• density about 130 kg per m 3;
• low specific gravity;
• thermal conductivity over 0.15 W/mK;
• application temperature no more than 1150 °C.

Mullite-silica wool of the MKRRKh-150 (chrome) and MKRR-130 grades is inert to steam, water, non-ferrous metal melts and oils, and is resistant to acidic and alkaline environments. It is characterized by a low level of heat capacity and high resistance to temperature changes.

Rolled mullite-silica material is easy to pack and transport various types transport. Due to its low weight, it is easy to install. MKRV types of wool have high strength and are resistant to tearing.

We will carefully deliver “Fireproof mullite-silica wool”
to your city

Cost calculation

AND:

Areas of application of wool MKRR, MKRV, MKRH-150

The main scope of application of mullite-silica roll material brands MKRR-130, MKRRKh-150 and MKRV-20 is to create insulation for various heating objects. Mats are most often used for protection production equipment from high temperature exposure that occurs during technological processes, as well as to reduce the risk of fires and increase the efficiency of furnaces.

In addition, MKRR-130 mats use:

• to perform work on thermal insulation of furnace roofs and other technological facilities operating at high and ultra-high temperatures;
• for lining gutters and pipelines used for transporting melts;
• for thermal insulation of heat generators, gas ducts and chimneys;
• for filling seams and expansion gaps in structures operating in high-temperature conditions;
• for sealing burners, dampers, doors.

Kaolin fireproof wool MKRR-130 serves as an excellent raw material for the manufacture of slabs, blocks, shells and inserts of various shapes. It is necessary for manufacturers of catalyst carriers, automobile brake pads, high-temperature filters, and other components and parts used in the creation of machines and equipment for various industries.

Our company offers kaolin wool MKRR-130 and others fireproof materials. You can view the prices (in rubles/m3) in the price list on the website.